Petroleum and natural gas industries. Materials for use in H2S-containing environments in oil and gas production - General principles for selection of cracking-resistant materials

Petroleum and natural gas industries. Materials for use in H2S-containing environments in oil and gas production - General principles for selection of cracking-resistant materials

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1   Scope

This document describes general principles and gives requirements and recommendations for the selection and qualification of metallic materials for service in equipment used in oil and gas production and in natural-gas sweetening plants in H2S-containing environments, where the failure of such equipment can pose a risk to the health and safety of the public and personnel or to the environment. It can be applied to help to avoid costly corrosion damage to the equipment itself. It supplements, but does not replace, the materials requirements given in the appropriate design codes, standards, or regulations.
This document addresses all mechanisms of cracking that can be caused by H2S, including sulfide stress cracking, stress corrosion cracking, hydrogen-induced cracking and stepwise cracking, stress-oriented hydrogen-induced cracking, soft zone cracking, and galvanically induced hydrogen stress cracking.
Table 1 provides a non-exhaustive list of equipment to which this document is applicable, including exclusions.
This document applies to the qualification and selection of materials for equipment designed and constructed using load controlled design methods. For design utilizing strain-based design methods, see Clause 5.
This document is not necessarily applicable to equipment used in refining or downstream processes and equipment.
Table 1List of equipment
This document is applicable to materials used for the following equipment Exclusions
Drilling, well construction, and well-servicing
equipment
Equipment exposed only to drilling fluids of controlled compositiona
Drill bits
Blowout preventer (BOP) shear bladesb
Drilling riser systems
Work strings
Wireline and wireline equipmentc
Surface and intermediate casing
Wells, including subsurface equipment, gas-lift
equipment, wellheads, and christmas trees
Sucker rod pumps and sucker rodsd
Electric submersible pumps
Other artificial lift equipment
Slips
Flowlines, gathering lines, field facilities, and field processing plants Crude-oil storage and handling facilities operating at a total absolute pressure below 0,45 MPa (65 psi)
Water-handling equipment Water-handling facilities operating at a total absolute pressure below 0,45 MPa (65 psi)
Water injection and water disposal equipment
Natural-gas treatment plants
Transportation pipelines for liquids, gases, and
multiphase fluids
Lines handling gas prepared for general commercial and domestic use
For all equipment above Components loaded only in compression
a See ISO 15156‑2:2020, A.2.3.2.3 for more information.
b See ISO 15156‑2:2020, A.2.3.2.1 for more information.
c Wireline lubricators and lubricator connecting devices are not excluded.
d For sucker rod pumps and sucker rods, reference can be made to NACE MR0176.