Explosive atmospheres - Equipment protection by intrinsic safety "i"

Explosive atmospheres - Equipment protection by intrinsic safety "i"

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1   Scope

This part of IEC 60079 specifies the construction and testing of intrinsically safe apparatus intended for use in explosive atmospheres, and for associated apparatus which is intended for connection to intrinsically safe circuits which enter such atmospheres.
This Type of Protection is applicable to electrical equipment in which the electrical circuits themselves are incapable of causing ignition of a surrounding explosive atmosphere. This includes electrical equipment which contains circuits that are intrinsically safe only under certain conditions, for example under battery supply with mains supply removed.
This document is also applicable to electrical equipment or parts of electrical equipment located outside the explosive atmosphere or protected by another Type of Protection listed inIEC 60079‑0, where the intrinsic safety of the electrical circuits in the explosive atmosphere may depend upon the design and construction of such electrical equipment or parts of such electrical equipment. The electrical circuits exposed to the explosive atmosphere are assessed for use in such atmospheres by applying this document.
This document applies to sensors connected to intrinsically safe circuits but does not apply to the protection of catalytic elements for Group IIC or Group IIB + H2.
This document does not apply to Ex Equipment cable glands.
The requirements for intrinsically safe systems are provided inIEC 60079‑25.
This document supplements and modifies the general requirements of IEC 60079‑0, except as indicated inTable 1. Where a requirement of this document conflicts with a requirement of IEC 60079‑0, the requirement of this document takes precedence.
Unless otherwise stated, the requirements in this document are applicable to both intrinsically safe apparatus and associated apparatus, and the generic term "apparatus" is used throughout the standard.
As this document applies only to electrical equipment, the term "equipment" used in the standard always means "electrical equipment".
This document applies to apparatus for use under the atmospheric conditions of IEC 60079‑0 with additional requirements for use at extended atmospheric pressures in the range from 60 kPa (0,6 bar), up to 110 kPa (1,1 bar).
Table 1Applicability of specific clauses of IEC 60079‑0
Clause or subclause of IEC 60079‑0 IEC 60079‑0 clause application to IEC 60079‑11
Intrinsically safe apparatus Associated apparatus
Ed.6 (2011)
(informative)
Ed.7 (2017)
(informative)
Clause / Subclause title
(normative)
Group I and Group II Group III
3 3 Terms and definitions Applies Applies Applies
4 4 Equipment grouping Applies Applies Applies
5 5 Tempe ratu res      
5.1 5.1 Environmental influences Applies Applies Applies
5.2 5.2 Service temperature Applies Applies Applies
5.3 5.3 Maximum surface temperature Applies Applies Excluded
6 6 Requirements for all electrical apparatus      
6.1 6.1 General Applies Applies Applies
6.2 6.2 Mechanical strength Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
6.3 6.3 Opening times Excluded Excluded Excluded
6.4 6.4 Circulating currents in enclosures (e.g. of large electric machines) Excluded Excluded Excluded
6.5 6.5 Gasket retention Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
6.6 6.6 Electromagnetic and ultrasonic energy radiating equipment      
6.6.1 General Applies Applies Excluded
6.6.1 6.6.2 Radio frequency sources Applies Applies Excluded
6.6.3 6.6.3 Ultrasonic sources Applies Applies Excluded
6.6.2 6.6.4 Lasers, luminaires and other non-divergent continuous wave optical sources Modified Modified Excluded
7 7 Non-metallic enclosures and non-metallic parts of enclosures      
7.1 7.1 General Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
7.2 7.2 Thermal endurance Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
7.3 7.3 Resistance to ultraviolet light Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
7.4 7.4 Electrostatic charges on external non-metallic materials Applies Applies Excluded
7.5 7.5 Attached external conductive parts Applies Applies Excluded
8 8 Metallic enclosures and metallic parts of enclosures Applies Applies Excluded
9 9 Fasteners Excluded Excluded Excluded
10 10 Interlocking devices Applies Applies Excluded
11 11 Bushings Excluded Excluded Excluded
12 Materials used for cementing Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 are applied Excluded except when 6.2.5.1 is applied
12 (Reserved for future use)
13 13 Ex Components Applies Applies Applies
14 14 Connection facilities      
14.1 14.1 General Applies Applies Applies
14.2 Termination compartment Applies Applies Applies
14.3 14.2 Type of Protection Applies Applies Modified
14.4 14.3 Creepage and clearance Applies Applies Applies
15 15 Connection facilities for earthing or bonding conductors Excluded Excluded Excluded
16 16 Entries into enclosures      
16.1 16.1 General Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
16.2 16.2 Identification of entries Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
16.3 16.3 Cable Glands Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
16.4 16.4 Blanking elements Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
16.5 16.5 Thread adapters Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
16.6 16.6 Temperature at branching point and entry point Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
16.7 16.7 Electrostatic charges of cable sheaths Applies Applies Applies
17 17 Supplementary requirements for electric machines Excluded Excluded Excluded
18 18 Supplementary requirements for switchgear Excluded Excluded Excluded
19 Supplementary requirements for fuses Excluded Excluded Excluded
19 Reserved for future use
20 20 Supplementary requirements for external plugs, socket outlets and connectors for field wiring connection Excluded Excluded Excluded
21 21 Supplementary requirements for luminaires Excluded Excluded Excluded
22 22 Supplementary requirements for caplights and handlights      
22.1 22.1 Group I caplights Applies Excluded Excluded
22.2 22.2 Group II and Group III caplights and handlights Excluded Excluded Excluded
23 23 Equipment incorporating cells and batteries      
23.1 23.1 General Applies Applies Applies
23.2 23.2 Interconnection of cells to form batteries Excluded Excluded Excluded
23.3 23.3 Cell types Modified Modified Modified
23.4 23.4 Cells in a battery Applies Applies Applies
23.5 23.5 Ratings of batteries Applies Applies Applies
23.6 23.6 Interc h ang ea bility Applies Applies Applies
23.7 23.7 Charging of primary batteries Applies Applies Applies
23.8 23.8 Leakage Applies Applies Applies
23.9 23.9 Connections Applies Applies Applies
23.10 23.10 Orientation Applies Applies Applies
23.11 23.11 Replacement of cells or batteries Applies Applies Applies
23.12 23.12 Replaceable battery pack Applies Applies Applies
24 24 Docume ntatio n Applies Applies Applies
25 25 Compliance of prototype or sample with documents Applies Applies Applies
26 26 Type tests      
26.1 26.1 General Applies Applies Applies
26.2 26.2 Test configuration Applies Applies Applies
26.3 26.3 Tests in explosive test mixtures Applies Applies Applies
26.4 26.4 Tests of enclosures      
26.4.1 26.4.1 Order of tests Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
26.4.2 26.4.2 Resistance to impact Excluded except see a Excluded except see a Excluded except see a
26.4.3 26.4.3 Drop test Applies Applies Applies
26.4.4 26.4.4 Acceptance criteria Applies Applies Applies
26.4.5 26.4.5 Degree of protection (IP) by enclosures Applies Applies Applies
26.5 26.5 Thermal tests      
26.5.1 26.5.1 Temperature measurement      
26.5.1.1 26.5.1.1 General Applies Applies Excluded
26.5.1.2 26.5.1.2 Service temperature Applies Applies Applies
26.5.1.3 26.5.1.3 Maximum surface temperature Modified Modified Excluded
26.5.2 26.5.2 Thermal shock test Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
26.5.3 26.5.3 Small component ignition test (Group I and Group II) Applies Excluded Excluded
26.6 26.6 Torque test for bushings Excluded Excluded Excluded
26.7 26.7 Non-metallic enclosures or non-metallic parts of enclosures Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
26.8 26.8 Thermal endurance to heat Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
26.9 26.9 Thermal endurance to cold Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
26.10 26.10 Resistance to UV light Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
26.11 26.11 Resistance to chemical agents for Group I equipment Excluded except when 6.2.5.1 is applied Excluded Excluded
26.12 26.12 Earth continuity Excluded Excluded Excluded
26.13 26.13 Surface resistance test of parts of enclosures of non-metallic materials Applies Applies Excluded
26.14 26.14 Measurement of capacitance Applies Applies Excluded
26.15 26.15 Verification of ratings of ventilating fans Excluded Excluded Excluded
26.16 26.16 Alternative qualification of elastomeric sealing O-rings Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
NR 26.17 Transferred charge test Applies Excluded Excluded
27 27 Routine tests Applies Applies Applies
28 28 Manufacturer's responsibility Applies b Applies b Applies
29 29 Marking      
29.1 29.1 Applicab ility Applies Applies Applies
29.2 29.2 Location Applies Applies Applies
29.3 29.3 General Applies Applies Applies
29.4 29.4 Ex marking for explosive gas atmospheres Applies Excluded Applies
29.5 29.5 Ex marking for explosive dust atmospheres Excluded Applies Applies
29.6 29.6 Combined types (or levels) of protection Applies Applies Applies
29.7 29.7 Multiple types of protection Applies Applies Applies
29.8 29.8 Ga equipment using two independent Gb types (or levels) of protection Applies Excluded Excluded
NR 29.9 Boundary wall Applies Applies Excluded
29.9 29.10 Ex Components Applies Applies Applies
29.10 29.11 Small Ex Equipment and small Ex Components Applies Applies Applies
29.11 29.12 Extremely small equipment and extremely small Ex Components Applies Applies Applies
29.12 29.13 Warning markings Applies Applies Applies
29.13 Alternate marking of Equipment Protection Levels (EPLs) Applies Applies Applies
29.13.1 Alternate marking of Type of Protection for explosive gas atmospheres Applies Excluded Applies
29.13.2 Alternate marking of Type of Protection for explosive dust atmospheres Excluded Applies Applies
29.14 29.14 Cells and batteries Applies Applies Applies
29.15 29.15 Electrical machines operated with a converter Excluded Excluded Excluded
29.16 29.16 Examples of marking Examples only Examples only Examples only
30 30 Instructions      
30.1 30.1 General Applies Applies Applies
30.2 30.2 Cells and batteries Applies Applies Applies
30.3 30.3 Electric machines Excluded Excluded Excluded
30.4 30.4 Ventilating fans Excluded Excluded Excluded
30.5 Cable Glands Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
Annex A Annex A Supplementary requirements for cable glands Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied Excluded except when 6.2.5.1 is applied
Annex B Annex B Requirements for Ex Components Applies Applies Applies
Annex C Annex C Example of rig for resistance to impact test Informative Annex Informative Annex Informative Annex
Annex D Annex D Electric machines connected to converters Informative Annex Informative Annex Informative Annex
Annex E Annex E Temperature evaluation of electric machines Informative Annex Informative Annex Informative Annex
Annex F Annex F Guideline flowchart for tests of non-metallic enclosures or non-metallic parts of enclosures (26.4) Informative Annex Informative Annex Informative Annex
Annex G Guidance flowchart for tests of cable glands Informative Annex Informative Annex Informative Annex
Annex H Shaft voltages resulting in motor bearing or shaft brush sparking. Discharge energy calculation Informative Annex Informative Annex Informative Annex
Applies – This Clause / Subclause of IEC 60079‑0 is applied without change.
Excluded – This Clause / Subclause of IEC 60079‑0 does not apply.
Modified – This Clause / Subclause of IEC 60079‑0 is modified as detailed in this document.

NOTE 1 The applicable Clauses / Subclauses of IEC 60079‑0 are identified by the Clause / Subclause title which is normative. This document was written against the specific requirements of IEC 60079‑0:2017 (Ed.7). The Clause / Subclause numbers for the 7th and previous edition are shown for information only. This is to enable the general requirements of IEC 60079‑0:2011 (Ed.6) to be used where necessary with this part of IEC 60079. Where there were no requirements in the 6th edition but there are for the 7th edition (indicated by NR against the 6th edition only), or where there is a conflict between requirements, the later edition requirements take precedence.

NOTE 2 A shaded row in the above table indicates that this is a Clause heading. In cases where the applicability is the same for all the subclauses the 'Applies' or 'Excluded' is listed in the heading row and the subclauses are not expanded. Where the application of the individual sub-clauses may be different, these are expanded in the above table and the applicability for each is listed.

a Excluded except when 6.2.5.1 is applied, or as required by 9.4.1 or 9.11.
b Excluded for simple apparatus. See 3.1.5 and 5.5.